Mold Industry
EKMSAN offers mold design, manufacturing, revision, maintenance, and repair solutions for the production needs of various sectors. We produce plastic injection molds, aluminum injection molds, thermoforming molds, cutting molds, and special mold applications using a project-specific engineering approach.
In the mold manufacturing process, part geometry, materials to be used, manufacturing method, dimensional accuracy, and process requirements are all considered together. By utilizing precision manufacturing methods such as CNC machining, wire erosion, and surface grinding, we develop durable and repeatable mold solutions that are compatible with production processes.
Mold Design and Manufacturing
We design and manufacture custom molds for each project, taking into account the geometry of the product to be manufactured, the process in which it will be used, and technical requirements. During the design phase, we evaluate manufacturability, dimensional accuracy, mold structure, and operating conditions to determine the most suitable production methods.
Following the design, we plan the necessary CNC machining, wire erosion, grinding, and finishing operations to comprehensively manage the mold's production process.
Plastic Injection Molds
We design and manufacture plastic injection molds tailored to product geometry and injection processes, enabling precise and repeatable production of plastic parts.
We develop mold systems that meet the technical specifications of the part by using the necessary machining methods in the production of mold cavities, cores, and other precision components. In the production process, we prioritize dimensional accuracy, surface quality, and mold performance.
Aluminum Injection Molds
We design and manufacture molds for aluminum injection molding applications specifically for each project, taking into account high temperatures and process conditions.
We determine the mold structure based on the geometry, dimensional tolerances, and usage requirements of the part to be produced; and we manufacture the mold components using precision machining methods.
Thermoforming Molds
We develop mold systems suitable for product geometry, material, and machine structure for use in thermoforming production processes.
We design and manufacture molds compatible with the production line by evaluating the needs of process steps such as forming, filling, foil sealing, cutting, and so on. We aim to ensure the dimensional accuracy and process compatibility of the mold through precise machining methods.
Thermoforming Cutting Dies
We manufacture cutting dies for precise and repeatable cutting of products formed using the thermoforming method.
In mold production, we utilize CNC machining, wire erosion, and surface grinding methods according to part geometry and cutting requirements. This ensures the dimensional accuracy, surface quality, and compatibility of the cutting die with the production line.
Cutting Blades
We manufacture cutting blades used in various production processes, custom-made for each project according to the application's needs and the material's properties.
We determine appropriate production and finishing methods by considering cutting geometry, dimensional accuracy, and operating conditions. We develop solutions that support cutting performance and repeatability through precision machining applications.
Custom Mold Solutions
We develop project-specific mold solutions for production processes where standard mold systems are insufficient.
By considering the geometry of the part to be produced, the process structure, machine specifications, and production objectives together, we create a mold structure suitable for the needs. We plan the design and production process according to the specific requirements of the project.
Mold Revision
We carry out the necessary revision processes for existing molds in order to adapt them to product changes, process improvements, or production needs.
By evaluating the mold's existing structure and revision requirements, we plan the necessary part changes, machining operations, and adaptations. In this way, we offer solutions to adapt existing molds to new production needs.
Mold Maintenance and Repair
We offer maintenance and repair services to ensure the performance and continued use of molds used in production processes.
We assess worn, damaged, or malfunctioning mold components and perform necessary repairs, rework, or part replacements. Our goal is to restore the mold to a condition suitable for the production process again.
Surface Grinding
We utilize surface grinding processes in applications requiring high dimensional accuracy, parallelism, and surface smoothness in mold parts.
We ensure that parts achieve their final dimensions and desired surface properties by applying precision grinding to the necessary surfaces after CNC machining or wire erosion. Surface grinding constitutes a crucial production step, especially in the finishing processes of precision mold components.
Wire EDM Machining
In mold production, we utilize wire erosion technology to create complex geometries, precise contours, and details that are difficult to machine with classic machining methods.
We perform cutting operations requiring high dimensional accuracy in mold cavities, punches, cutting elements, and various precision mold components, in accordance with project requirements. We complete the production process by using wire erosion in conjunction with other machining and finishing methods.